Pail filling machine with dual nozzles and two gear pumps
XPG-200 Dual Pail Filling Machine
XPG-200 Dual Pail Filling Machine
XPG-200 Dual Pail Filling Machine
XPG-200 Dual Pail Filling Machine
XPG-200 Dual Pail Filling Machine
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XPG-200 Dual Pail Filling Machine

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The XPG-200 is a dual nozzle, semi-automatic pail filling machine designed with two pumps for viscous as well as easy-flowing product.  Separate plumbing systems allow for high speed filling of two pails at a time or for separation of different fluids.

Increase your pail filling capacity or blend two different fluids directly in the pail using a dual pump system. Options are available for filling containers as small as 1 gallon.

Packages available specifically for your industry:

Coatings (paint, epoxy, urethane) Lubricants Agricultural Personal Care
Food-processing Chemicals Cleaning Products Adhesives

Contact us for customized quotes specifically for your application

Available with various fluid transfer & container compatibility options and accessories:
- Powder-coated steel for industrial applications or stainless steel for washdown environments and food processing
- Gear pumps, centrifugal pumps, air-operated pumps, or gravity fed
- Diving nozzles, fixed nozzles, open-nozzles, shower-head nozzles, or custom designs
- Compressed air line clearing for easy product changeout
- Pail positioner for closed-head pails, smaller containers, bag-in-box neck support, etc.
- Nitrogen dispensing, chemical dosing, remote operation, automatic conveyor integration, & splash guards

The XPG-200 is a dual nozzle/pump version of the XPG-100.  

Speak to our technical team about pail filling:
sales@paquip.com 
or call/text (904) 321-9363

Pail filler videos

Pail filler machine video YouTube link
Pail filling process
with mixing of fluids and lid closing

See the XPG series machines in action on

Standard equipment includes: cast iron or bronze gear pump and fixed nozzles. Diving nozzles, centrifugal pumps, and air-operated pump packages are available.

Diving nozzles available for the XPG-200 pail filling machineSubsurface filling with diving nozzles for the XPG-200 pail filling machine
Diving nozzles available for subsurface filling

Pail filling capabilities, included standard

  • Independent 16.5”x15” roller conveyors with load cells
  • Fast filling speeds:
    • Gear pump: up to 12 seconds (for two 5 gallon pails)
    • Centrifugal pump: up to 7 seconds (for two 5 gallon pails)
    • Air-operated pump: up to 7 seconds (for two 5 gallon pails)
  • Fill all types of pails: open top, square carboys, etc
  • Fill 1 gallon containers (requires additional options)
  • 7” touch screen for weight readout, setting weight target, and motor speeds
  • Variable fill speed with auto slow top off feature
  • Up to 1.5” hoses available to accommodate higher viscosity fluids
  • Adjustable height no-drip nozzle
  • Sanitary fitting connections for easy hose swaps
  • Advanced computer controls with out-of-fluid detection, nozzle open detection, unexpected weight on scale, air-supply pressure monitoring, and more

Standard filling machine equipped with:

  • (2) pumps, independently operated with optional materials and seals for fluid compatibility
  • 7" Color touch screen
  • Roller conveyor scales
  • Powder coated welded steel frame (stainless steel washdown or epoxy coated corrosion resistant frame available)
  • Supply manifold, sanitary/tri-clamp stainless steel construction with 1.5" sanitary connection.  Each pump has a dedicated supply manifold.
  • Fully adjustable nozzle position - Adjust the nozzles up and down to fit any pail type up to 18” high (additional height available upon request)

Filling Specifications:

Fill Speed Up to 12 CPM
Measurement Method Weight¹
Fill Accuracy +/- 0.1 lb (gear pump)
+/- 0.2 lb (centrifugal pump)
+/- 0.4 lb (AODD pump)
(high-accuracy models available)
Viscosity Range 1-10,000 cP (gear pump)
1-800 cP (centrifugal pump)
1-50,000 cP (AODD pump)
(>50,000cP options available)
Fluid Particulates Yes, depending on pump type
Fluid Temperature Max: 120°F (49°C)
Min: 32°F (0°C)
(additional temp range available)
Fluid Supply Requirements

Gear & Air-operated pumps: self-priming pumps can draw fluids from ground-level (such as from an IBC tote)

Centrifugal pumps: requires elevated fluid source or a vacuum primer to initially fill pump housing.

Corrosive Fluids Yes, depending on pump type
(Plastic/non-metallic options  and chemical-resistant epoxy frame coating available for highly corrosive applications.)
Foamy Fluids Yes
Electrical Requirements 240VAC 50/60hz, single phase, 35A for electric pump models
120VAC 50/60hz, 5A for air-operated pump models
(Three phase and higher voltage available)
Air Requirements 80 PSI @ 5 CFM

* Fill speed may vary based on fluid & bottle characteristics
* Optional parts and upgrades may be required for compatibility with certain fluids
¹ With standard equipment, the net weight measurement is used as a proxy for determining filled volume and not for legal-for-trade weight measurements. Contact Paquip if your application requires NTEP-certified scale equipment.

Optional upgrades:

  • Various pump, nozzle, & hose options - customizable to suit your application and container size/dimensions
  • Pneumatic lid press - conveyor mounted with dual hand safety control

  • Stainless steel frame & scale - upgrade the scale assembly to stainless steel

  • Explosive & Flammable Environments - Options for Class 1 Division 1 and Class 1 Division 2 available
  • Compressed air line clearing - Helps clear residual fluid from the plumbing to aid in product changeovers.

  • Roller conveyor systems - expand your production capacity by adding roller conveyor to your filling system. Various roller spacing, diameters, and materials available.

  • Dye & chemical dosing - single and multiple dosing pump options

  • Nitrogen dispensing - dispense nitrogen into pails during filling or via a separate station next to the XPG pail filler.

  • Container-specific hardware - positioners for closed-head pails, bag-in-box neck positioners, splash guards, and other accessories available.