Pail filling machine with 5 gallon bucket, gear pump on white background
Pail filling machine with 5 gallon bucket, conveyor, and lid press on white background
XPG-100 Pail & Gallon Filling Machine
XPG-100 Pail & Gallon Filling Machine
XPG-100 Pail & Gallon Filling Machine
XPG-100 Pail & Gallon Filling Machine
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XPG-100 Pail & Gallon Filling Machine

Regular price
$23,870.00
Sale price
$23,870.00
Regular price
Sold out
Unit price
per 
Note: This item is Built-To-Order
Please contact us for current lead times and available payment options. An initial deposit is required to start production and the remaining balance is due prior to shipment.

Speak to our technical team about pail filling: 
sales@paquip.com or call/text (813) 252-0206

See it in action on 

Request a Quote for Additional Options:

  • Stainless steel / Washdown - for food processing applications
  • Diving nozzles - for foam control, reducing splashing, or controlling fuming
  • Full automation - including powered conveyor, label applicator, lid placement, and lid press
  • Additional nozzle types - such as for paints/coatings, food processing, or viscous fluids
  • Additional conveyor options - tighter roller spacing, washdown, powered systems, custom heights/lengths, curved sections, and transfers
  • High accuracy scales - Resolution down to 0.02lb and repeatability down to +/-0.05lb
  • Container positioners - for jerrycans/carboys, bag-in-box, or smaller bottles, such as 1 gallon
  • Nozzle & hose quick-change systems to limit contamination between production runs
  • Corrosive products - all plastic wetted systems available
  • Hazardous locations - Class I Division 1 or 2
  • Nitrogen blanketing
  • Splash guard
  • Compressed air/nitrogen clearing - Assists removing residual fluid
  • Additional pump options
  • Additional power options (120v to 575v)
  • CIP suitable systems
  • Mobile casters

The XPG-100 is a semi-automatic pail and gallon filling machine designed with a powerful pump for viscous as well as easy-flowing product and fast filling. Options are available for filling containers as small as 1 liter or 1 quart. The XPG-100 is a single nozzle/pump version of the XPG-200.

Packages available specifically for your industry:

Coatings (paint, epoxy, urethane) Lubricants Agricultural Personal Care
Food-processing Chemicals Cleaning Products Adhesives

Additional Information:

Standard equipment includes: Fixed nozzle, pump, scale, and powder coated frame. Diving nozzle, washdown, and hazardous location packages are available.

Subsurface filling with diving nozzles for the XPG-200 pail filling machine
Diving nozzles available for subsurface filling

Pail filling capabilities, included standard:

  • 23”x15” roller conveyor with load cells
  • Fast filling speeds:
    • Gear pump: up to 15 seconds (per 5 gallon pail)
    • Centrifugal pump: up to 9 seconds (per 5 gallon pail)
    • Air-operated pump: up to 9 seconds (per 5 gallon pail)
  • Fill all types of pails: open top, square carboys, etc
  • Fill liter, quart, or gallon containers (requires additional options)
  • 7” touch screen for weight readout, setting weight target, and motor speeds
  • Save up to 255 fill profiles for different container sizes and products.
  • Integrated quality checklist via the touch screen for switching between fill profiles and during system startup. (available option: barcode or RFID scanner integration for verifying supply tank, pump, or nozzle matches selected fill profile)
  • Variable fill speed with auto slow top off feature
  • Up to 1.5” hoses available to accommodate higher viscosity fluids
  • Adjustable height no-drip nozzle
  • Sanitary fitting connections for easy hose swaps
  • Advanced computer controls with out-of-fluid detection, nozzle open detection, unexpected weight on scale, air-supply pressure monitoring, and more

Standard filling machine equipped with:

  • High power pump, with optional materials and seals for fluid compatibility
  • 7" Color touch screen
  • Roller conveyor scale
  • Powder coated welded steel frame (stainless steel washdown or epoxy coated corrosion resistant frame available)
  • Sanitary/tri-clamp stainless steel wetted path with 1.5" supply hose barb connection.  Pump wetted materials may vary.
  • Fully adjustable nozzle position - Adjust the nozzles up and down to fit any pail type up to 18" high (additional height available upon request)

Filling Specifications:

Fill Speed Up to 6 CPM
Measurement Method Weight¹
Fill Accuracy +/- 0.1 lb (gear or lobe pump)
+/- 0.2 lb (centrifugal pump)
+/- 0.2 lb (AODD pump)
(high-accuracy models available)
Viscosity Range 1-10,000 cP (gear pump)
1-800 cP (centrifugal pump)
1-50,000 cP (AODD pump)
1-1,000,000 cP (rotary lobe pump)
Fluid Particulates
Yes, depending on pump type
Fluid Temperature Max: 120°F (49°C)
Min: 32°F (0°C)
(additional temp range available)
Fluid Supply Requirements

Gear, lobe, & Air-operated pump: self-priming pump can draw fluids from ground-level (such as from an IBC tote)

Centrifugal pump: requires elevated fluid source or a vacuum primer to initially fill pump housing.

Corrosive Fluids Yes, depending on pump type
(Plastic/non-metallic options  and chemical-resistant epoxy frame coating available for highly corrosive applications.)
Foamy Fluids Yes, but diving nozzles are recommended
Electrical Requirements 208-240VAC 50/60hz, single phase, 19A for electric pump models
120VAC 50/60hz, 5A for air-operated pump models
(Three phase and higher voltage available)
Air Requirements 80 PSI @ 3 CFM

* Fill speed may vary based on fluid & bottle characteristics
* Optional parts and upgrades may be required for compatibility with certain fluids
¹ With standard equipment, the net weight measurement is used as a proxy for determining filled volume and not for legal-for-trade weight measurements. Contact Paquip if your application requires NTEP-certified scale equipment.