The XPG-100 is a semi-automatic pail filling machine designed with a powerful pump for viscous as well as easy-flowing product and fast filling. Options are available for filling containers as small as 1 gallon.
Packages available specifically for your industry:
Coatings (paint, epoxy, urethane) Lubricants Agricultural Personal Care Food-processing Chemicals Cleaning Products Adhesives Contact us for customized quotes specifically for your application
Available with various fluid transfer & container compatibility options and accessories:
- Powder-coated steel for industrial applications or stainless steel for washdown environments and food processing
- Gear pump, centrifugal pump, air-operated pump, or gravity fed
- Diving nozzle, fixed nozzle, open-nozzle, shower-head nozzle, or custom designs
- Compressed air line clearing for easy product changeovers
- Extended roller conveyor for infeed or outfeed and for mounting a pail lid press.
- Pail positioner for closed-head pails, smaller containers, bag-in-box neck support, etc.
- Nitrogen dispensing, chemical dosing, remote operation, automatic conveyor integration, & splash guard
The XPG-100 is a single nozzle/pump version of the XPG-200.
Speak to our technical team about pail filling:
sales@paquip.com or call/text (813) 252-0206
Standard equipment includes: cast iron or bronze gear pump and fixed nozzle. Diving nozzle, centrifugal pump, and air-operated pump packages are available.
Pail filling capabilities, included standard
- 23”x15” roller conveyor with load cells
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Fast filling speeds:
- Gear pump: up to 12 seconds (per 5 gallon pail)
- Centrifugal pump: up to 7 seconds (per 5 gallon pail)
- Air-operated pump: up to 7 seconds (per 5 gallon pail)
- Fill all types of pails: open top, square carboys, etc
- Fill 1 gallon containers (requires additional options)
- 7” touch screen for weight readout, setting weight target, and motor speeds
- Save up to 255 fill profiles for different container sizes and products.
- Integrated quality checklist via the touch screen for switching between fill profiles and during system startup. (available option: barcode or RFID scanner integration for verifying supply tank, pump, or nozzle matches selected fill profile)
- Variable fill speed with auto slow top off feature
- Up to 1.5” hoses available to accommodate higher viscosity fluids
- Adjustable height no-drip nozzle
- Sanitary fitting connections for easy hose swaps
- Advanced computer controls with out-of-fluid detection, nozzle open detection, unexpected weight on scale, air-supply pressure monitoring, and more
Standard filling machine equipped with:
- High power pump, with optional materials and seals for fluid compatibility
- 7" Color touch screen
- Roller conveyor scale
- Powder coated welded steel frame (stainless steel washdown or epoxy coated corrosion resistant frame available)
- Supply manifold, sanitary/tri-clamp stainless steel construction with 1.5" supply hose barb connection
- Fully adjustable nozzle position - Adjust the nozzles up and down to fit any pail type up to 18" high (additional height available upon request)
Filling Specifications:
| Fill Speed | Up to 6 CPM | |
| Measurement Method | Weight¹ | |
| Fill Accuracy |
+/- 0.1 lb (gear pump) +/- 0.2 lb (centrifugal pump) +/- 0.4 lb (AODD pump) (high-accuracy models available) |
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| Viscosity Range |
1-10,000 cP (gear pump) 1-800 cP (centrifugal pump) 1-50,000 cP (AODD pump) (>50,000cP options available) |
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| Fluid Particulates |
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| Fluid Temperature | Max: 120°F (49°C) Min: 32°F (0°C) (additional temp range available) |
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| Fluid Supply Requirements |
Gear & Air-operated pump: self-priming pump can draw fluids from ground-level (such as from an IBC tote) Centrifugal pump: requires elevated fluid source or a vacuum primer to initially fill pump housing. |
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| Corrosive Fluids |
Yes, depending on pump type (Plastic/non-metallic options and chemical-resistant epoxy frame coating available for highly corrosive applications.) |
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| Foamy Fluids | Yes | |
| Electrical Requirements |
208-240VAC 50/60hz, single phase, 19A for electric pump models 120VAC 50/60hz, 5A for air-operated pump models (Three phase and higher voltage available) |
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| Air Requirements | 80 PSI @ 3 CFM |
* Fill speed may vary based on fluid & bottle characteristics
* Optional parts and upgrades may be required for compatibility with certain fluids
¹ With standard equipment, the net weight measurement is used as a proxy for determining filled volume and not for legal-for-trade weight measurements. Contact Paquip if your application requires NTEP-certified scale equipment.
Optional upgrades:
- Various pump & hose options - customizable to suit your application and container size/dimensions
- Dual pumps / nozzles / manifolds - Reduce product changeovers and waste with a dual-pump system. Also allows for mixing of two separate components directly in the pail.
- Stainless steel frame & scale - upgrade the scale assembly to stainless steel
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Explosive & Flammable Environments - Options for Class 1 Division 1 and Class 1 Division 2 available
- Compressed air line clearing - Helps clear residual fluid from the plumbing to aid in product changeovers.
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Pneumatic lid press - conveyor mounted with dual hand safety control
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Roller conveyor systems - Expand your production capacity by adding roller conveyor to your filling system.
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Dye & chemical dosing - single and multiple dosing pump options
- Nitrogen dispensing - dispense nitrogen into pails during filling or via a separate station next to the XPG pail filler.
- Container-specific hardware - positioners for closed-head pails, bag-in-box neck positioners, splash guard, and other accessories available.